Tag Archives: conveyor head pulley

China manufacturer Gear Reducer Tdy Drum Pulley for Cement Belt Conveyor Belt Pulley Motorized Head Drive Pulley idler pulley

Product Description

Welcome to explore our range of conveyor rollers tailored to various standards, diameters, lengths, and types.

We take pride in producing high-quality solutions that meet your specific needs. Don’t hesitate to reach out to us with your requirements and let us exceed your expectations.

Product Description

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:30cm-300cm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS

Feature of belt conveyor drive drum for conveyor

1. Steady running, reliable quality and reduce maintenance;

2. Less movement longitudinally, rotating smoothly, extends the life span;

3. Various bearing housing and sealing structure are available for the customers choice;

4. Multipass labyrinthine sealing,preventing the mixed dirt and water immersed; 

5.Manufacturing by steel pipe specially for of high precision roller, ensuring the strong load, 

low shaking and less noise. 

 
 

Our Advantages

Our Advantages:

  • Experienced manufacturer specializing in electric rollers.
  • ISO9001 certified company located in the mechanical and electrical capital of China.
  • Products have obtained safety mark certificates and explosion-proof certificates.
  • Advanced equipment and precision production capabilities.
  • Successfully applied products to large state-owned enterprises.
  • Committed to customer satisfaction and continuous improvement.

HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is a manufacturer mainly engaged in the production of electric rollers. Our company is located in the HangZhou area of ZheJiang Province, and our series of products such as electric rollers are of high quality and affordable.

Welcome to consult and purchase.


HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is located in the famous mechanical and electrical capital of China – Xihu (West Lake) Dis.. Our company has passed the ISO9001 quality system certification, and the electric drum is the first in the industry to obtain the safety mark certificate and explosion-proof certificate for mining products. We have advanced equipment for casting, forging, welding, heat treatment, chemical analysis type experiments, and have introduced a batch of precision production equipment and testing equipment such as CNC gear grinding machines, CNC boring and milling machines, worm grinding machines, and carbon nitrogen co infiltration furnaces.
 

Our products have been successfully applied to large state-owned enterprises such as GHangZhouba Group, CHINAMFG Petrochemical, CHINAMFG Oilfield, Xihu (West Lake) Dis. Mining Group, Shougang, Hangang, Taigang, Jigang, Yigang, and Baosteel Group.
 

The company always adheres to the development measures of emphasizing both introduction, absorption, and research and development, and continues to adhere to the business philosophy of “building a city with integrity”. With customer satisfaction as the center, continuous improvement as the driving force, and the unremitting efforts of all employees, we provide users with satisfactory products and services.

We are all sincere and virtuous, and we strive for CHINAMFG and success!

For more details, please feel free to contact us!
 

Packaging & Shipping

FAQ

Q1. Are you a manufacturer?

A. Yes, we have been manufacturing and selling conveyor belts for 20 years.
 

Q2. Can you produce belts of my own brand?
A: Yes, we can.
 

Q3. What about the lead time?
A. 1) Sample 5~14 days 2) 15~30 days according to the order quantity
 

Q4. What are the payment terms?
A. We prefer T/T, 30% of the order is prepaid, and the remaining 70% is paid before shipment
 

Q5. How do you guarantee product quality?
A. 1) R&D center with independent design and development capabilities 2) We have an independent testing laboratory with full performance testing capabilities for conveyor belts.

We can test various materials, rubber, fabrics, semi-finished products and finished products.
 

 
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Material: Aluminum Alloy
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Installation: Slope
Warranty: 1.5 Years
Machinery Test Report: Provided
Samples:
US$ 300/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gear pulley

How are gear pulleys used in the production of electronics and manufacturing?

In the production of electronics and manufacturing processes, gear pulleys serve a variety of important functions. They are utilized in different applications to facilitate precise movements, power transmission, and speed control. Here’s a detailed explanation of how gear pulleys are used in the production of electronics and manufacturing:

1. Conveyor Systems:

In electronics and manufacturing facilities, conveyor systems are frequently employed for the transportation of components, products, or materials between different stages of the production process. Gear pulleys play a key role in driving the conveyor belts, enabling the smooth movement of items along the assembly line. These pulleys ensure consistent speed and precise positioning, allowing for efficient and automated production workflows.

2. Robotics and Automated Machinery:

Gear pulleys are integral components in robotics and automated machinery used in electronics and manufacturing. They are employed in robotic arms, gantry systems, and other automated equipment to provide precise and controlled movement. Gear pulleys drive the motors that control the motion of the robotic systems, allowing for accurate positioning, assembly, soldering, or testing of electronic components and devices.

3. Printing and Labeling Equipment:

In electronics and manufacturing, gear pulleys are used in printing and labeling equipment. They are utilized to drive the printing heads, label applicators, or other mechanisms involved in printing or applying labels to products or components. Gear pulleys ensure consistent and precise movement of these components, facilitating accurate printing and labeling in high-speed production environments.

4. Testing and Inspection Systems:

Gear pulleys are employed in testing and inspection systems used in electronics and manufacturing. These systems often require precise and controlled movements for the accurate positioning of components or test probes. Gear pulleys drive the motors that control the movement of testing fixtures, allowing for precise alignment and contact with the tested components. This ensures reliable and accurate testing and inspection results.

5. Machinery Speed Control:

In various manufacturing processes, gear pulleys are utilized for speed control. By using different pulley sizes and ratios, operators can adjust the rotational speed of machinery components. This flexibility allows for customization of the production process according to the specific requirements of different tasks or materials. Gear pulleys enable manufacturers to optimize the speed of cutting tools, processing equipment, or assembly lines, ensuring efficient and precise manufacturing operations.

6. Automated Assembly and Packaging:

In electronics manufacturing, gear pulleys are used in automated assembly and packaging systems. They contribute to the precise movement and positioning of electronic components, ensuring accurate placement and alignment during the assembly process. Gear pulleys drive the motors that control the robotic arms, pick-and-place mechanisms, or other automated systems involved in component placement and packaging operations.

7. Maintenance and Replacement:

Regular maintenance and inspection of gear pulleys are essential to ensure their reliability and performance in electronics and manufacturing processes. Operators should check for wear, damage, or misalignment of the gear teeth and pulley surfaces. Proper lubrication and tensioning of belts or chains connected to the gear pulleys are also important for their smooth operation. Timely replacement of worn or damaged gear pulleys is crucial to avoid interruptions in production and maintain the efficiency of manufacturing operations.

In conclusion, gear pulleys are widely used in the production of electronics and manufacturing processes. They contribute to the precise movements, power transmission, speed control, and automation required for efficient and accurate manufacturing operations. Proper maintenance and replacement of gear pulleys are necessary to ensure their reliability and optimal performance in electronics and manufacturing facilities.

gear pulley

Can gear pulleys be customized for specific machinery and equipment?

Yes, gear pulleys can be customized to meet the specific requirements of machinery and equipment. Customization allows for the adaptation of gear pulleys to fit unique applications, ensuring optimal performance and compatibility. Here’s a detailed explanation of how gear pulleys can be customized for specific machinery and equipment:

Design and Dimensions:

Gear pulleys can be customized in terms of their design and dimensions. The number of teeth, pitch diameter, and overall size of the gear pulley can be adjusted to match the specific requirements of the machinery or equipment. This customization ensures proper fit and alignment within the system, enabling efficient power transmission and smooth operation.

Material Selection:

The choice of materials for gear pulleys can be customized based on the application’s needs. Different materials, such as steel, cast iron, aluminum, or various alloys, can be selected to optimize strength, durability, and resistance to wear and corrosion. The material selection can be tailored to withstand specific operating conditions, such as high temperatures, harsh environments, or exposure to chemicals or moisture.

Tooth Profile and Configuration:

The tooth profile and configuration of gear pulleys can be customized to suit the specific machinery or equipment requirements. Different tooth profiles, such as spur, helical, bevel, or worm gears, can be employed based on factors like load capacity, noise reduction, and efficiency. The gear pulley’s tooth configuration, such as pressure angle, module, and helix angle, can also be tailored to optimize performance and ensure smooth and reliable power transmission.

Gear Ratio:

The gear ratio of a gear pulley system can be customized to achieve the desired speed and torque requirements of the machinery or equipment. By selecting the appropriate combination of driving and driven gears with different tooth counts, the gear ratio can be adjusted to meet specific operating parameters. This customization allows for precise control over the output speed and torque, ensuring optimal performance and compatibility with the application.

Mounting Options:

Gear pulleys can be customized with various mounting options to facilitate easy installation and integration into specific machinery or equipment. Mounting features such as keyways, set screws, or flanges can be incorporated into the gear pulley design, enabling secure attachment to shafts or other components. Customized mounting options ensure proper alignment and minimize the risk of slippage or misalignment during operation.

Surface Treatment and Coatings:

To enhance performance and durability, gear pulleys can undergo surface treatments and coatings customized for specific applications. Treatments such as heat treatment, carburizing, or nitriding can improve the gear pulley’s hardness and wear resistance. Additionally, coatings like lubricants, platings, or specialized materials can reduce friction, enhance corrosion resistance, or provide self-lubricating properties, depending on the operating conditions and requirements of the machinery or equipment.

Special Features:

Depending on the application, gear pulleys can be customized with special features or modifications. This may include the addition of keyways, grooves, or other attachments for auxiliary components, such as sensors, encoders, or brakes. Customized gear pulleys can also incorporate specific tolerances, backlash requirements, or noise reduction features, ensuring optimal performance and compatibility with the machinery or equipment.

In summary, gear pulleys can be customized in terms of design, dimensions, materials, tooth profile, gear ratio, mounting options, surface treatments, and special features. This customization allows gear pulleys to be tailored to the specific requirements of machinery and equipment, ensuring optimal performance, reliability, and compatibility in various industrial applications.

gear pulley

What are the advantages of using gear pulleys in various systems?

Gear pulleys offer several advantages when used in various systems. Here’s a detailed explanation of the advantages of using gear pulleys:

  • Efficient Power Transmission: Gear pulleys provide efficient power transmission between rotating shafts. They minimize energy losses by reducing friction and slippage, ensuring that a large portion of the input power is effectively transferred to the driven components. This efficiency is crucial in applications where maximizing power transfer is essential, such as in industrial machinery, automotive systems, and power generation equipment.
  • Speed Control: Gear pulleys allow for precise speed control in power transmission systems. By varying the sizes of the gears or pulleys, the rotational speed of the driven component can be adjusted relative to the input speed. This speed control capability is valuable in applications where different components within a system require specific rotational speeds, such as in conveyor systems, machining equipment, and automotive transmissions.
  • Torque Conversion: Gear pulleys assist in torque conversion during power transmission. By utilizing gears or pulleys with different sizes or numbers of teeth, gear pulleys can change the torque applied to the driven component. This torque conversion capability allows for the adaptation of power output to the requirements of the driven component. It is particularly beneficial in applications where precise torque delivery is crucial, such as in robotics, lifting systems, and heavy machinery.
  • Direction Control: Gear pulleys enable precise control over the direction of rotational motion in power transmission systems. By combining gears or pulleys in specific arrangements, the direction of rotation can be changed as needed. This direction control capability is advantageous in applications where components require bidirectional movement or when the power source needs to be synchronized with the driven component, such as in automotive steering systems, robotics, and conveyor systems with reversing functionality.
  • Compact Design: Gear pulleys allow for the design of compact power transmission systems. They can transmit power over relatively short distances while maintaining a small form factor. This compactness is advantageous in applications where space is limited, such as in compact machinery, automotive drivetrains, and portable equipment.
  • Load Distribution: Gear pulleys help distribute mechanical loads across multiple components within a system. By incorporating multiple gears or pulleys, power can be split and transmitted to several output shafts. This load distribution capability is beneficial in applications where power needs to be shared or when simultaneous operation of multiple components is required, such as in printing presses, conveyor systems with multiple branches, and complex mechanical systems.
  • Mechanical Advantage: Gear pulleys provide mechanical advantage in power transmission systems. The mechanical advantage is the ratio of output force (torque) to input force (torque). By utilizing gears or pulleys with different sizes, gear pulleys can amplify or reduce the mechanical advantage. This allows for the adaptation of power transmission to match the specific requirements of the driven component. Gear pulleys enable the transmission of high torque at low speeds or low torque at high speeds, depending on the mechanical advantage needed.
  • Durability and Reliability: Gear pulleys are known for their durability and reliability. They are designed to withstand high loads, resist wear, and operate smoothly over extended periods. Gear pulleys are commonly made from robust materials such as steel or hardened alloys, ensuring their longevity and ability to handle demanding applications. This durability and reliability are crucial in industries where continuous operation and minimal downtime are essential, such as in manufacturing, automotive, and heavy machinery.

These advantages make gear pulleys highly valuable in various systems across industries. Whether it’s for efficient power transmission, precise speed and torque control, compact design, load distribution, or reliable operation, gear pulleys offer versatile solutions to meet the diverse needs of mechanical systems.

China manufacturer Gear Reducer Tdy Drum Pulley for Cement Belt Conveyor Belt Pulley Motorized Head Drive Pulley   idler pulley	China manufacturer Gear Reducer Tdy Drum Pulley for Cement Belt Conveyor Belt Pulley Motorized Head Drive Pulley   idler pulley
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