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China Professional CNC Turning Stepper Motor Bore Timing Belt Pulley, Conveyor Pulleys, Gear Belt Pulley idler pulley

Product Description

Product Description

A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.

 

Product Parameters

 

Product Taper Bushing Timing Pulley  for Bending machine
Material Stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
Size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

 

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

FAQ

1. why should you buy products from us not from other suppliers?
A: We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .

2: What are the common types of tooth profiles for synchronous belt pulleys?

A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

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Certification: ISO, SGS
Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gear pulley

What is the significance of proper alignment in gear pulley systems?

Proper alignment in gear pulley systems is of significant importance for ensuring optimal performance, efficiency, and longevity of the system. Here’s a detailed explanation of the significance of proper alignment in gear pulley systems:

1. Efficient Power Transmission:

Proper alignment ensures that the gears and pulleys engage correctly, resulting in efficient power transmission. Misalignment can cause excessive friction, energy loss, and premature wear of components. When the gears and pulleys are properly aligned, the force is evenly distributed across the teeth and surfaces, minimizing energy losses and maximizing the transfer of rotational power from the driving gear to the driven gear or pulley.

2. Smooth Operation:

Alignment plays a crucial role in achieving smooth and vibration-free operation of gear pulley systems. Misalignment can lead to uneven forces and vibrations, causing noise, increased wear, and reduced system stability. Proper alignment ensures that the gears and pulleys rotate without excessive axial or radial movement, resulting in smooth and reliable operation.

3. Extended Component Life:

Proper alignment helps prolong the life of gears, pulleys, bearings, and other components in the system. Misalignment can create excessive stresses on the teeth, shafts, and bearings, leading to premature wear, pitting, or failure. By ensuring proper alignment, the load is evenly distributed, reducing stress concentrations and promoting longer component life.

4. Accurate Speed and Torque Transmission:

In gear pulley systems, accurate speed and torque transmission are crucial for achieving the desired performance. Misalignment can cause deviations in rotational speed and torque, leading to inaccurate operation and reduced system performance. Proper alignment ensures that the gears and pulleys maintain the intended contact and engagement, resulting in accurate speed and torque transmission.

5. Reduced Energy Consumption:

Misalignment in gear pulley systems can result in increased energy consumption. The inefficiencies caused by misalignment, such as friction and energy losses, require the system to consume more power to achieve the desired output. Proper alignment minimizes these inefficiencies, reducing energy consumption and improving overall system efficiency.

6. Preventive Maintenance:

Proper alignment is essential for preventive maintenance practices. Regular inspection and adjustment of alignment help identify and correct any misalignment issues before they lead to significant damage or system failure. By proactively maintaining proper alignment, potential problems can be addressed early, reducing downtime and repair costs.

7. Safety:

Proper alignment contributes to the safety of gear pulley systems. Misalignment can create unexpected forces, vibrations, or sudden movements, posing safety risks to operators and surrounding equipment. Properly aligned systems operate predictably and reliably, minimizing the risk of accidents or damage.

In summary, proper alignment in gear pulley systems is crucial for efficient power transmission, smooth operation, extended component life, accurate speed and torque transmission, reduced energy consumption, preventive maintenance, and safety. Regular inspection and adjustment of alignment are necessary to ensure optimal performance and reliability of gear pulley systems.

gear pulley

How are gear pulleys utilized in industrial machinery and conveyor systems?

Gear pulleys play a vital role in industrial machinery and conveyor systems, facilitating the movement of materials and power transmission within these applications. Here’s a detailed explanation of how gear pulleys are utilized in industrial machinery and conveyor systems:

Power Transmission:

In industrial machinery, gear pulleys are used for power transmission between different components. They are often employed to transmit rotational motion and torque from an input source, such as an electric motor or an engine, to various output devices or components within the machine. Gear pulleys allow for efficient power transfer and enable the synchronization of different parts of the machinery, ensuring smooth operation and optimal performance.

Speed and Torque Conversion:

Industrial machinery often requires different speeds and torque levels for specific processes or tasks. Gear pulleys are utilized to convert the rotational speed and torque between the input and output shafts. By using gear pulleys with different sizes and ratios, the rotational speed and torque can be adjusted to suit the requirements of the machinery. This allows for precise control over the operation of the equipment and ensures that it operates within the desired speed and torque ranges.

Direction Control:

Conveyor systems in industrial settings often require the ability to control the direction of movement of materials. Gear pulleys are used in these systems to change the direction of rotation and, consequently, the direction of movement. By incorporating gears with different tooth arrangements or by utilizing multiple gear pulleys in specific configurations, conveyor systems can efficiently redirect the flow of materials according to the desired path or process requirements.

Belt and Chain Drives:

Gear pulleys are commonly used in conjunction with belts and chains in industrial machinery and conveyor systems. Belts and chains are wrapped around the pulleys to transfer power and enable the movement of materials. Gear pulleys provide the necessary grip and traction for the belts or chains, ensuring proper power transmission and reliable material handling. The design and arrangement of gear pulleys, belts, and chains can be customized based on the specific application requirements, such as load capacity, speed, and environmental conditions.

Tension Adjustment:

In conveyor systems, maintaining proper tension in the belts or chains is crucial for efficient operation and preventing slippage or excessive wear. Gear pulleys are used to adjust and control the tension in the belts or chains. By incorporating tensioning mechanisms, such as adjustable pulley positions or spring-loaded tensioners, the tension can be regulated to ensure optimal performance and longevity of the conveyor system.

Mechanical Advantage:

Gear pulleys can provide mechanical advantage in industrial machinery and conveyor systems. By utilizing different gear ratios, gear pulleys can amplify or reduce the input torque, enabling the machinery to handle heavier loads or perform tasks that require higher precision. The mechanical advantage provided by gear pulleys enhances the overall efficiency and productivity of industrial processes.

Overall, gear pulleys are essential components in industrial machinery and conveyor systems. They facilitate power transmission, speed and torque conversion, direction control, and tension adjustment. By incorporating gear pulleys into these systems, industries can achieve reliable and efficient operation, improve productivity, and ensure the smooth movement of materials in various manufacturing and industrial applications.

gear pulley

In which industries and applications are gear pulleys commonly employed?

Gear pulleys find wide application across various industries and mechanical systems. Here’s an overview of the industries and applications where gear pulleys are commonly employed:

  • Manufacturing and Machinery: Gear pulleys are extensively used in manufacturing and machinery industries. They are employed in conveyor systems, assembly lines, packaging machinery, and material handling equipment. Gear pulleys enable efficient power transmission, speed control, and direction control, facilitating the smooth operation of these industrial systems.
  • Automotive: Gear pulleys play a vital role in the automotive industry. They are used in engines, transmissions, differentials, and steering systems. In engines, gear pulleys drive various auxiliary components such as the alternator, water pump, and power steering pump. In transmissions and differentials, gear pulleys enable speed reduction or amplification, torque conversion, and direction control.
  • Construction and Heavy Equipment: Gear pulleys are utilized in construction and heavy equipment applications. They are employed in cranes, excavators, loaders, and lifting systems. Gear pulleys allow for controlled lifting and positioning of heavy loads, as well as precise movement and operation of construction machinery.
  • Power Generation: Gear pulleys are commonly found in power generation systems. They are used in wind turbines, hydroelectric generators, and steam turbines. Gear pulleys help in converting the rotational motion of the turbine blades or rotors into electrical energy by connecting them to generators. They provide speed control and increase the torque to generate electricity efficiently.
  • Aerospace and Aviation: Gear pulleys are employed in aerospace and aviation applications. They are used in aircraft engines, landing gear systems, and control mechanisms. Gear pulleys enable the transmission of power, speed control, and precise movement in various aircraft components and control surfaces.
  • Marine and Shipbuilding: Gear pulleys are utilized in marine and shipbuilding industries. They are employed in propulsion systems, winches, and steering mechanisms. Gear pulleys enable efficient power transmission and speed control in marine vessels, ensuring smooth sailing and maneuverability.
  • Robotics and Automation: Gear pulleys find application in robotics and automation. They are used in robotic arms, automated machinery, and precision positioning systems. Gear pulleys provide the necessary torque, speed control, and precise motion required for accurate and repeatable automation processes.
  • Industrial and Commercial Equipment: Gear pulleys are commonly employed in various industrial and commercial equipment. They are used in printing presses, textile machinery, food processing equipment, and woodworking machinery. Gear pulleys enable power transmission, speed control, and precise movement in these equipment, ensuring efficient operation and high-quality output.

These are just a few examples of industries and applications where gear pulleys are commonly employed. Their versatility, efficiency, and ability to control speed and torque make them valuable components in a wide range of mechanical systems across numerous industries.

China Professional CNC Turning Stepper Motor Bore Timing Belt Pulley, Conveyor Pulleys, Gear Belt Pulley   idler pulley	China Professional CNC Turning Stepper Motor Bore Timing Belt Pulley, Conveyor Pulleys, Gear Belt Pulley   idler pulley
editor by CX