Product Description
Mighty Custom Mxl XL L H Xh Xxh Timing Belt Pulley Gear Pulley Toothed Timing Belt Pulleys
MIGHTY provide a number of quality and competitively priced Timing Pulleys, available in various styles and sizes to suit your mechanical needs. Our wide variety of Timing Belts ensures that we are sure to meet your needs for custom or standard applications. Timing Pulleys are best to be used in Power Transmission systems, especially if you want to maintain the speed ratio which is an important design factor in many mechanical machines.
We offer a number of Timing Pulleys like those with a trapezoidal tooth profile such as the MXL, XL, L and H styles. For high speed and high torque applications, our 3M, 5M, 8M and 14M styles are your best choice. For metric trapezoidal Timing Pulleys, choose from T2.5, T5, AT5, T10 and AT10.
Since pulley bore sizes vary, contact us to help you confirm the exact bore size of your pulleys before you make your purchase. for any general enquiry about other mechanical products from us like Ball Bearings, V Belts, V Pulleys, etc.
Tooth profile | Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH |
T-toothed | T2.5, T5, T10, T20,AT5,AT10 | |
Arc toothed | 3M, 5M, 8M, 14M | |
Pitch | Metric | 2.5mm, 3mm, 5mm, 8mm, 10mm, 14mm, |
Inch | 0.08″, 1/5″, 3/8″, 1/2″, 7/8″, | |
Tooth No. | 10~216, Customized Available | |
Bore Type | Plain Bore, Pilot Bore, Finished Bore, Taper Bushed Bore | |
Belt width | Metric | 6mm, 9mm, 10mm, 15mm, 16mm, 20mm, 25mm, 30mm, 32mm, 40mm, 50mm, 55mm, 85mm, 115mm, 170mm |
Inch | 1/4””, 3/8””, 1/2””, 3/4””, 1””, 1-1/2””, 2””, 3″, 4″ | |
Pulley Construction | Solid, Web, Spoke | |
Material | Aluminum, Alloy, Steel, Cast Iron | |
Other Service | OEM/ODM Available, Huge Stock for standard pulleys | |
Measuring System | Metric & Inch | |
Surface treatment | Anodized/Black anodized/Hard anodized/Blacken/Zinc plating/Nickel plating/Chromium plating | |
Accessories | We can provide supporting bearings, screws, expansion sleeve and other accessories services. |
Dimensions
1. Product name: Timing belt pulley
2. Teeth: Depends on the requirement
3. Material: Aluminum,Steel, stainless steel, cast iron
4 Weight: Depends on the product
5. Type: Industial sprocket
6. Bore: Stock bore, straight bore, taper bore
Can’t find what you’re looking for? – Contact us.
PACKING
Packaging | |
Packing
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We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
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Certification: | ISO |
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Pulley Sizes: | Htd Mxl XL T at H L |
Material: | Steel, Aluminum, Cast Iron |
Surface Treatment: | Black Oxide, Anodized, Zinced, etc. |
Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
Bore Type: | Taper Bushed Bore, Polit Bore |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are some real-world examples of gear pulley systems in action?
Gear pulley systems are utilized in various real-world applications to facilitate mechanical movements, power transmission, and speed control. Here are some examples of gear pulley systems in action:
1. Automobiles:
Gear pulley systems are extensively used in automobiles for various functions. They are employed in the engine’s timing belt or timing chain system to synchronize the rotation of the crankshaft and camshaft, ensuring precise valve timing. Gear pulleys are also found in the accessory drive system, where they drive components such as the alternator, power steering pump, water pump, and air conditioning compressor.
2. Industrial Machinery:
In industrial settings, gear pulley systems are found in a wide range of machinery and equipment. They are used in conveyor systems for material handling, where they drive the belts or chains to transport goods or components along the assembly line. Gear pulleys are also utilized in manufacturing machinery, such as printing presses, packaging equipment, and CNC machines, to control movement, power transmission, and speed regulation.
3. Construction Equipment:
Construction equipment, such as cranes, excavators, and concrete mixers, often employ gear pulley systems. Gear pulleys are utilized in the lifting mechanisms of cranes and hoists, enabling controlled lifting and lowering of heavy loads. In excavators, gear pulleys contribute to the movement of the arm, bucket, and tracks. They are also used in concrete mixers to rotate the drum and facilitate the mixing and pouring of concrete.
4. Mining Equipment:
Mining operations rely on gear pulley systems for various applications. Underground mining equipment, such as continuous miners, utilize gear pulleys to drive the cutting heads and conveyor belts. Gear pulleys are also found in surface mining equipment, including draglines and bucket wheel excavators, where they enable the movement and operation of the machinery.
5. Elevators and Escalators:
Gear pulley systems are an integral part of elevators and escalators, facilitating vertical transportation in buildings. They are used in the elevator’s traction system to drive the hoist ropes or belts, allowing for smooth and controlled movement of the elevator car. In escalators, gear pulleys drive the steps, ensuring synchronized and safe operation as passengers move between different levels.
6. Agricultural Machinery:
Agricultural machinery often incorporates gear pulley systems for various tasks. Tractors utilize gear pulleys in their power take-off (PTO) system, which transfers power from the engine to agricultural implements such as mowers, balers, or grain augers. Gear pulleys are also used in irrigation systems to drive pumps or control the movement of sprinklers and irrigation lines.
7. Home Appliances:
Gear pulley systems can be found in various home appliances, providing mechanical functions. Washing machines, for example, use gear pulleys in their transmission system to control the agitator or drum movement. Gear pulleys are also employed in exercise equipment, such as stationary bikes or rowing machines, to simulate resistance and enable adjustable workout intensities.
8. Wind Turbines:
Gear pulley systems are utilized in wind turbines to convert the rotational motion of the blades into electricity. They are part of the turbine’s gearbox, which increases the rotational speed to match the generator’s requirements. Gear pulleys play a crucial role in the power transmission and speed control within the wind turbine system.
In summary, gear pulley systems are widely employed in various real-world applications across different industries. They are utilized in automobiles, industrial machinery, construction equipment, mining machinery, elevators and escalators, agricultural machinery, home appliances, and renewable energy systems like wind turbines. Gear pulleys contribute to mechanical movements, power transmission, and speed control, enabling efficient and reliable operation in these diverse applications.
What safety considerations should be kept in mind when using gear pulleys?
When using gear pulleys, several safety considerations should be kept in mind to prevent accidents, ensure operator safety, and maintain equipment integrity. Here’s a detailed explanation of the safety considerations associated with gear pulley usage:
1. Guarding:
It is essential to have appropriate guarding in place to prevent accidental contact with rotating gear pulleys. Guards should be designed and installed to restrict access to the moving parts of the gear pulley system, minimizing the risk of entanglement, pinching, or crushing injuries. Guards should be securely attached and provide sufficient visibility for monitoring the operation while ensuring operator safety.
2. Lockout-Tagout (LOTO):
Proper lockout-tagout procedures should be followed when performing maintenance, repairs, or adjustments on gear pulley systems. LOTO procedures involve isolating the power source, locking the energy-isolating device, and tagging it to indicate that maintenance work is in progress. This precaution prevents unintended startup of the machinery, protecting personnel from potential hazards associated with gear pulley movement.
3. Training and Education:
Operators and maintenance personnel should receive comprehensive training on the safe operation, maintenance, and inspection of gear pulleys. They should be educated about the potential hazards, safety procedures, and proper use of personal protective equipment (PPE). Training should cover topics such as safe work practices, emergency procedures, hazard identification, and reporting of any malfunctions or abnormalities.
4. PPE (Personal Protective Equipment):
Appropriate personal protective equipment should be worn when working with or around gear pulleys. This may include safety glasses or goggles, protective gloves, hearing protection, and, depending on the application, protective clothing such as helmets or safety shoes. PPE helps mitigate the risk of injuries from flying debris, noise exposure, or contact with rotating parts.
5. Regular Inspection and Maintenance:
Gear pulleys should undergo regular inspection and maintenance to ensure proper functioning and identify any potential safety hazards. This includes checking for worn or damaged gears, loose fasteners, misalignment, excessive vibration, or signs of lubrication issues. Any abnormalities should be promptly addressed to prevent equipment failure or accidents during operation.
6. Load Capacities and Ratings:
It is crucial to adhere to the load capacities and ratings specified by the gear pulley manufacturer. Overloading the gear pulley system can lead to excessive stress, premature failure, or catastrophic accidents. Operators should be aware of the system’s maximum load capacity and ensure that it is not exceeded during operation.
7. Proper Installation and Alignment:
Gear pulleys should be installed and aligned correctly to prevent excessive wear, noise, or premature failure. Proper alignment ensures smooth operation and minimizes the risk of unexpected movements or disengagement. It is essential to follow the manufacturer’s guidelines for installation, alignment, and adjustment of gear pulleys to maintain safe and reliable operation.
8. Hazardous Environments:
In certain industrial environments, gear pulleys may be exposed to hazardous substances, extreme temperatures, or corrosive materials. It is important to consider the specific hazards of the working environment and select gear pulleys that are suitable for those conditions. Additional safety measures, such as protective coatings, ventilation systems, or specialized gear materials, may be required to ensure safe operation in such environments.
9. Proper Handling and Lifting:
When handling gear pulleys, proper lifting techniques should be employed to avoid strain or injuries. If gear pulleys are large or heavy, appropriate lifting equipment or machinery should be used. Operators should be trained in safe lifting practices and ensure that they have a clear path and adequate space when moving or positioning gear pulleys.
10. Emergency Stop and Warning Systems:
Gear pulley systems should be equipped with emergency stop mechanisms and clearly visible warning signs or labels. Emergency stops allow operators to quickly halt the machinery in case of an emergency or imminent danger. Warning signs or labels should provide clear instructions, cautions, and safety information to alert personnel about potential hazards associated with gear pulley operation.
In summary, the safety considerations when using gear pulleys include proper guarding, adherence to lockout-tagout procedures, adequate training and education, use of personal protective equipment, regular inspection and maintenance, adherence to load capacities and ratings, proper installation and alignment, awareness of hazardous environments, safe handling and lifting practices, and the presence of emergency stop and warning systems. By implementing these safety measures, the risk of accidents and injuries associated
What safety considerations should be kept in mind when using gear pulleys?
When using gear pulleys, several safety considerations should be kept in mind to prevent accidents, ensure operator safety, and maintain equipment integrity. Here’s a detailed explanation of the safety considerations associated with gear pulley usage:
- Guarding: It is essential to have appropriate guarding in place to prevent accidental contact with rotating gear pulleys. Guards should be designed and installed to restrict access to the moving parts of the gear pulley system, minimizing the risk of entanglement, pinching, or crushing injuries. Guards should be securely attached and provide sufficient visibility for monitoring the operation while ensuring operator safety.
- Lockout-Tagout (LOTO): Proper lockout-tagout procedures should be followed when performing maintenance, repairs, or adjustments on gear pulley systems. LOTO procedures involve isolating the power source, locking the energy-isolating device, and tagging it to indicate that maintenance work is in progress. This precaution prevents unintended startup of the machinery, protecting personnel from potential hazards associated with gear pulley movement.
- Training and Education: Operators and maintenance personnel should receive comprehensive training on the safe operation, maintenance, and inspection of gear pulleys. They should be educated about the potential hazards, safety procedures, and proper use of personal protective equipment (PPE). Training should cover topics such as safe work practices, emergency procedures, hazard identification, and reporting of any malfunctions or abnormalities.
- PPE (Personal Protective Equipment): Appropriate personal protective equipment should be worn when working with or around gear pulleys. This may include safety glasses or goggles, protective gloves, hearing protection, and, depending on the application, protective clothing such as helmets or safety shoes. PPE helps mitigate the risk of injuries from flying debris, noise exposure, or contact with rotating parts.
- Regular Inspection and Maintenance: Gear pulleys should undergo regular inspection and maintenance to ensure proper functioning and identify any potential safety hazards. This includes checking for worn or damaged gears, loose fasteners, misalignment, excessive vibration, or signs of lubrication issues. Any abnormalities should be promptly addressed to prevent equipment failure or accidents during operation.
- Load Capacities and Ratings: It is crucial to adhere to the load capacities and ratings specified by the gear pulley manufacturer. Overloading the gear pulley system can lead to excessive stress, premature failure, or catastrophic accidents. Operators should be aware of the system’s maximum load capacity and ensure that it is not exceeded during operation.
- Proper Installation and Alignment: Gear pulleys should be installed and aligned correctly to prevent excessive wear, noise, or premature failure. Proper alignment ensures smooth operation and minimizes the risk of unexpected movements or disengagement. It is essential to follow the manufacturer’s guidelines for installation, alignment, and adjustment of gear pulleys to maintain safe and reliable operation.
- Hazardous Environments: In certain industrial environments, gear pulleys may be exposed to hazardous substances, extreme temperatures, or corrosive materials. It is important to consider the specific hazards of the working environment and select gear pulleys that are suitable for those conditions. Additional safety measures, such as protective coatings, ventilation systems, or specialized gear materials, may be required to ensure safe operation in such environments.
- Proper Handling and Lifting: When handling gear pulleys, proper lifting techniques should be employed to avoid strain or injuries. If gear pulleys are large or heavy, appropriate lifting equipment or machinery should be used. Operators should be trained in safe lifting practices and ensure that they have a clear path and adequate space when moving or positioning gear pulleys.
- Emergency Stop and Warning Systems: Gear pulley systems should be equipped with emergency stop mechanisms and clearly visible warning signs or labels. Emergency stops allow operators to quickly halt the machinery in case of an emergency or imminent danger. Warning signs or labels should provide clear instructions, cautions, and safety information to alert personnel about potential hazards associated with gear pulley operation.
In summary, the safety considerations when using gear pulleys include proper guarding, adherence to lockout-tagout procedures, adequate training and education, use of personal protective equipment, regular inspection and maintenance, adherence to load capacities and ratings, proper installation and alignment, awareness of hazardous environments, safe handling and lifting practices, and the presence of emergency stop and warning systems. By implementing these safety measures, the risk of accidents and injuries associated with gear pulley usage can be minimized, promoting a safe working environment.
What is a gear pulley, and how does it function in mechanical systems?
A gear pulley, also known as a gear and pulley system, combines the functionality of gears and pulleys to transmit power and control the speed and torque in mechanical systems. Here’s an explanation of what a gear pulley is and how it functions:
A gear pulley is a mechanical system that consists of two or more gears and one or more pulleys connected together. Gears are toothed wheels that mesh together to transmit rotational motion and torque, while pulleys are grooved wheels that use a belt or a rope to transmit motion and force. By combining these two components, a gear pulley system can achieve various mechanical advantages and control the speed and torque of the system.
The functioning of a gear pulley system can be understood through the following key points:
- Power Transmission: The primary function of a gear pulley system is to transmit power from one component to another. When the input gear or pulley is rotated, it causes the corresponding output gear or pulley to rotate as well. This rotation transfers power from the input to the output, allowing the system to perform work. The gears and pulleys enable the power to be transmitted efficiently and effectively across the system.
- Mechanical Advantage: Gear pulley systems provide mechanical advantage, allowing for the amplification or reduction of force and torque. Gears, with their different sizes and number of teeth, can change the rotational speed and torque of the system. By selecting gears with different ratios, the gear pulley system can increase the torque output while reducing the rotational speed (increased force, decreased speed) or increase the rotational speed while reducing the torque output (decreased force, increased speed).
- Speed Control: One of the key functions of a gear pulley system is speed control. By using gears with different sizes, the system can adjust the speed at which the output component rotates. Larger gears will result in slower output speed, while smaller gears will result in faster output speed. This feature is especially useful in applications where precise speed control is required, such as in machinery and automotive systems.
- Direction Control: The arrangement of gears and pulleys in a gear pulley system can also control the direction of rotation. By using various gear configurations, such as spur gears, bevel gears, or worm gears, the system can achieve different rotational directions. This allows for versatile control and manipulation of the mechanical system based on the desired outcome.
- Tension and Belt Control: In gear pulley systems that incorporate belts or ropes, the pulleys play a crucial role in maintaining tension and controlling the movement of the belts. The grooves on the pulleys ensure that the belts remain in place and transmit force efficiently. By adjusting the size and position of the pulleys, the tension in the belts can be controlled, ensuring smooth operation and reducing slippage.
- Transfer of Motion: A gear pulley system can transfer motion and power between non-parallel shafts, allowing for flexibility in mechanical designs. By using appropriate gears and pulleys, the system can change the direction of rotation, transfer motion at different angles, and transmit power between components that are not directly in line with each other. This versatility expands the range of applications where gear pulley systems can be employed.
In summary, a gear pulley system combines gears and pulleys to transmit power, control speed and torque, and achieve mechanical advantages in mechanical systems. By selecting appropriate gear ratios, sizes, and configurations, gear pulley systems provide efficient power transmission, speed control, direction control, tension control, and the transfer of motion in a wide range of applications.
editor by CX
2024-04-24